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Applications Glass processing

TGV and glass processing

Through-glass vias for advanced packaging, with no microcracks. The femtosecond laser modifies the glass, selective etching opens the via, and the throughput scales with the number of lasers on the line.

Glass substrate processed with a femtosecond laser

[value] µm

Smallest via diameter in 0.5 mm borosilicate glass.

1 : [value]

Aspect ratio after selective etching.

[value] vias/s

Modification rate per laser head.

From problem to process

Glass is the next substrate. Drilling it is the hard part.

  1. 01 · Problem

    Millions of vias, zero cracks

    Glass interposers and substrates need dense via arrays. Mechanical drilling, CO2 and nanosecond lasers leave microcracks, heat-affected zones and taper that fail in reliability testing.

  2. 02 · Requirement

    What the process needs

    • Crack-free walls with no heat-affected zone
    • High aspect ratio and controlled taper
    • Micron-level position accuracy across the panel
    • Throughput that holds 24/7 on a production line
  3. 03 · Process

    Modify, then etch

    Femtosecond pulses are absorbed only at the focus, inside the glass. They change the material along the via path without cracking it. A wet etch then removes the modified glass far faster than the bulk, opening a clean via.

Why the architecture fits

Compact laser head

A small head mounts directly on the motion system, close to the optics, so the machine stays compact.

Passive air cooling

No chiller and no water lines in the cleanroom. Fewer utilities to plan, fewer parts to service.

Simple integration

CAN and USB control, TTL pulse-picker triggering and an analog power input connect to the machine controller.

Scales to multi-head

Run several lasers side by side over one panel. Throughput grows with each head, not with a bigger laser.

Evidence

Results from the application lab

Microscope images from LITILIT test runs. Every sample lists its material, thickness and magnification.

[Microscope image: via array, top view]
Via array, top view [Material], [thickness] mm, [value]× magnification
[Microscope image: via cross-section]
Via cross-section after etching [Material], [thickness] mm, [value]× magnification
Case study

From demo laser to production line

[Customer] tested one INDYLIT 20 on glass interposer samples, then moved to [number] lasers on their production line. Here is how the process window and the order grew.

Read the case study

Typical process window

Starting parameters from our lab. Your material, thickness and design will move them, so we confirm every number on your own samples.

Materials
Borosilicate, fused silica, [others]
Glass thickness
[value] – [value] mm
Via diameter
[value] – [value] µm
Taper
[value]°
Recommended wavelength
1030 nm (IR)
Recommended laser
INDYLIT 20

Lasers for this application

The laser we recommend for this process.

INDYLIT 20 laser, view 1INDYLIT 20 laser, view 2INDYLIT 20 laser, view 3INDYLIT 20 laser, view 4

INDYLIT 20

Up to 20 W at 1 MHz, with an optional 515 nm green module, for high-rate processing of glass panels.

  • 380 fs pulses
  • 1030 / 515 nm
  • Passively air cooled

View INDYLIT 20

Other applications

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PCD tool manufacturing

Application

Precision mechanics

Application

High-quality marking

Application

Semiconductor

Send us your glass. We'll send back vias.

Ship samples to our Vilnius application lab. We process them to your via design and return the parts with microscope images and the parameters we used.

Discuss your application with an engineer.

Tell us the material and the result you need. A laser engineer replies within [response time].

Buying for production?

Ask about lead times, volume pricing, supply capacity and long-term availability.

Request a quote
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